EASYDUR INTEGRAL REVOLVER

Fully Motorized Universal hardness Tester with Multi-position Turret

EASYDUR INTEGRAL REVOLVER is a fully motorized and automatic universal hardness tester with motorized turret at 8 slots : equipped with different hardness scales indenters, different optic lens, laser and a milling station for sample surface preparation before the indentation.

ONE TOUCH MEASUREMENTS

EASYDUR INTEGRAL REVOLVER universal hardness tester is a fully motorized system designed for automatic sample loading and optical measurement via camera. System hardness testers provide the highest precision in load application and measurement resolution, setting a new standard in hardness testing. With the System, real indentation measurements are ensured, free from external interference, under all conditions.

HOW TO DO A HARDNESS MEASUREMENTS?

The hardness measurements are very easy, quick and absolute. The hardness test cycle is fully automatic and motorized in just one drive (button or icon):
  • Automatic contact with the specimen
  • Auto-active sliding clamping
  • Automatic preloading and loading
  • Auto-switching to optic lens
  • Autofocus by image scanning brightness
  • Auto measure and result display
  • Automatic return stroke at programmed distance

AUTOMATIC CONTACT WITH THE SPECIMEN FROM ANY DISTANCE

The fully motorized, adjustable testing stand provides a vertical travel capacity of up to 500 mm / 20″, with automatic surface contact from any distance triggered by a single input. (An optional extension allows up to 700 mm / 28″). The test cycle begins automatically when the head makes contact with the specimen, which is detected at any point within the vertical stroke.

The Integral hardness tester is a durable system designed for use in tough environments, capable of handling large, heavy samples with a forklift or crane.

AUTOMATIC COMPENSATION OF ALL DEFLECTIONS

When testing unstable or deflecting samples, the AFFRI System ensures continuous contact with the specimen, thanks to its infinite stroke capability for both the indenter and clamping hood. This allows the system to track the sample without interruption.

CLOSED-LOOP CONTROL

Load forces are applied via load cells and regulated in a Closed-Loop system with a frequency of 1 kHz, ensuring perfect linearity across all ranges. Structural deflections, misalignments, or vibrations do not affect the results. Precise measurements are achieved on the first test, even under challenging conditions, eliminating the need for repeated trials. The system’s R&R (Repeatability and Reproducibility) data is among the best in its class.

THE EXCLUSIVE MILLING TOOL

The Integral Revolver universal hardness tester can be fitted with a sample preparation system that is directly mounted on the instrument’s head.

SOFTWARE

EASYDUR INTEGRAL REVOLVER universal hardness tester comes with pre-installed software that manages the entire testing process, minimizing the risk of operator errors.

  • 15″ Touchscreen
  • Intuitive, user-friendly interface
  • Color-coded result indicators (low/ok/high)
  • Real-time statistics and graphical displays
  • Customizable test settings programs
  • Result archiving
  • Image capture and storage
  • Export results in various formats including PDF, TXT, CSV, DOC, XLS, and more
  • Barcode scanning for data input
  • Output options via RS232, USB, and Ethernet
  • Seamless data exchange with MES management systems.

9-POSITION TURRET WITH AUTOMATIC TOOL SELECTION

The pneumatic turret offers 360° rotation with 9 selectable positions for objectives and indenters. The indenters and optical lenses automatically interchange, adapting seamlessly to various hardness testing methods. The multiple objectives ensure precise and consistent indentation scanning. The turret also includes a milling head that automatically prepares the surface prior to testing.

MILLING STATION FOR SAMPLE SURFACE PREPARATION

The integrated milling head automatically prepares the test surface, ensuring optimal results with every measurement.

L.I.S.A.

The laser pointer (AFFRI® Pat.) precisely defines the testing area before the indenter engages the workpiece, enabling accurate measurements on challenging surfaces such as gear teeth, sharp edges, and irregular contours.

MAIN FEATURES

MAIN FEATURES

MAIN FEATURES

MOTORIZED TURRET

The system offers up to 8 slots (or more) for a variety of hardness scale indenters, different optical lenses, lasers, and even a milling tool for surface preparation. It includes automatic rotation and tool switching, ensuring a fully automated testing process. This allows for both single and multi-hardness testing with a single device.

CLAMPING SYSTEM

A secure connection with the specimen is consistently maintained, even in the rare case of any movement during the test cycle. The clamping system guarantees full stability of the test piece throughout the entire process, regardless of its whether condition oiled, rusty, or contaminated with dirt.

HARD BASE

The spacious worktable base is designed to support weights exceeding 3000 kg, along with specialized fixtures or anvils. It allows for hardness testing of large and irregularly shaped specimens that are difficult to accommodate with standard bench hardness testers.

AUTOFOCUS

The automatic focus adjustment system for each optic ensures precise positioning at any magnification, utilizing real image brightness scanning with continuous steps for infinite accuracy. This technology guarantees high reading standards, reproducible focus values, and reduces reading time. Hardness measurements remain objective, unaffected by subjectivity.

CAMERA AUTO-READING

The software automatically measures indentations on any sample surface, ranging from perfectly polished to rough or etched materials. It features automatic light regulation for dark, opaque, or polished samples, adjusting both light and contrast to optimize visibility and ensure accurate indentation measurements.

SAMPLE SURFACE PREPARATION BY MILLING

The INTEGRAL system features an integrated milling tool for sample preparation, installed directly within the instrument head. This milling station is one of the 9 positions in the head, and it automatically operates to ensure precise measurements in just a few seconds.

Universal hardness tester for all-in-one use

EASYDUR INTEGRAL REVOLVER

Fully Motorized Universal hardness Tester with Multi-position Turret

EASYDUR INTEGRAL REVOLVER is a fully motorized and automatic universal hardness tester with motorized turret at 8 slots : equipped with different hardness scales indenters, different optic lens, laser and a milling station for sample surface preparation before the indentation.

ONE TOUCH MEASUREMENTS

EASYDUR INTEGRAL REVOLVER universal hardness tester is a fully motorized system designed for automatic sample loading and optical measurement via camera. System hardness testers provide the highest precision in load application and measurement resolution, setting a new standard in hardness testing. With the System, real indentation measurements are ensured, free from external interference, under all conditions.

HOW TO DO A HARDNESS MEASUREMENTS?

The hardness measurements are very easy, quick and absolute. The hardness test cycle is fully automatic and motorized in just one drive (button or icon):

  • Automatic contact with the specimen

  • Auto-active sliding clamping

  • Automatic preloading and loading

  • Auto-switching to optic lens

  • Autofocus by image scanning brightness

  • Auto measure and result display

  • Automatic return stroke at programmed distance

AUTOMATIC CONTACT WITH THE SPECIMEN FROM ANY DISTANCE

The fully motorized, adjustable testing stand provides a vertical travel capacity of up to 500 mm / 20″, with automatic surface contact from any distance triggered by a single input. (An optional extension allows up to 700 mm / 28″). The test cycle begins automatically when the head makes contact with the specimen, which is detected at any point within the vertical stroke.

The Integral hardness tester is a durable system designed for use in tough environments, capable of handling large, heavy samples with a forklift or crane.

AUTOMATIC COMPENSATION OF ALL DEFLECTIONS

When testing unstable or deflecting samples, the AFFRI System ensures continuous contact with the specimen, thanks to its infinite stroke capability for both the indenter and clamping hood. This allows the system to track the sample without interruption.

CLOSED-LOOP CONTROL

Load forces are applied via load cells and regulated in a Closed-Loop system with a frequency of 1 kHz, ensuring perfect linearity across all ranges. Structural deflections, misalignments, or vibrations do not affect the results. Precise measurements are achieved on the first test, even under challenging conditions, eliminating the need for repeated trials. The system’s R&R (Repeatability and Reproducibility) data is among the best in its class.

THE EXCLUSIVE MILLING TOOL

EASYDUR Integral 1 universal hardness tester can be fitted with a sample preparation system that is directly mounted on the instrument’s head.

SOFTWARE

EASYDUR INTEGRAL REVOLVER universal hardness tester comes with pre-installed software that manages the entire testing process, minimizing the risk of operator errors.

  • 15″ Touchscreen
  • Intuitive, user-friendly interface
  • Color-coded result indicators (low/ok/high)
  • Real-time statistics and graphical displays
  • Customizable test settings programs
  • Result archiving
  • Image capture and storage
  • Export results in various formats including PDF, TXT, CSV, DOC, XLS, and more
  • Barcode scanning for data input
  • Output options via RS232, USB, and Ethernet
  • Seamless data exchange with MES management systems.

9-POSITION TURRET WITH AUTOMATIC TOOL SELECTION

The pneumatic turret offers 360° rotation with 9 selectable positions for objectives and indenters. The indenters and optical lenses automatically interchange, adapting seamlessly to various hardness testing methods. The multiple objectives ensure precise and consistent indentation scanning. The turret also includes a milling head that automatically prepares the surface prior to testing.

MILLING STATION FOR SAMPLE SURFACE PREPARATION

The integrated milling head automatically prepares the test surface, ensuring optimal results with every measurement.

L.I.S.A.

The laser pointer (AFFRI® Pat.) precisely defines the testing area before the indenter engages the workpiece, enabling accurate measurements on challenging surfaces such as gear teeth, sharp edges, and irregular contours.

MAIN FEATURES

MOTORIZED TURRET

The system offers up to 8 slots (or more) for a variety of hardness scale indenters, different optical lenses, lasers, and even a milling tool for surface preparation. It includes automatic rotation and tool switching, ensuring a fully automated testing process. This allows for both single and multi-hardness testing with a single device.

CLAMPING SYSTEM

A secure connection with the specimen is guaranteed throughout the test, even in the rare case of specimen movement during the testing cycle. The clamping system ensures full stability of the test piece, regardless of its condition whether oiled, rusted, or contaminated with dirt throughout the entire testing process.

HARD BASE

The spacious worktable base is designed to support weights exceeding 3000 kg, along with specialized fixtures or anvils. It allows for hardness testing of large and irregularly shaped specimens that are difficult to accommodate with standard bench hardness testers.

AUTOFOCUS

The automatic focus adjustment system for each optic ensures precise positioning at any magnification, utilizing real image brightness scanning with continuous steps for infinite accuracy. This technology guarantees high reading standards, reproducible focus values, and reduces reading time. Hardness measurements remain objective, unaffected by subjectivity.

AUTOFOCUS

The automatic focus adjustment system for each optic ensures precise positioning at any magnification, utilizing real image brightness scanning with continuous steps for infinite accuracy. This technology guarantees high reading standards, reproducible focus values, and reduces reading time. Hardness measurements remain objective, unaffected by subjectivity.

SAMPLE SURFACE PREPARATION BY MILLING

The INTEGRAL system features an integrated milling tool for sample preparation, installed directly within the instrument head. This milling station is one of the 9 positions in the head, and it automatically operates to ensure precise measurements in just a few seconds.